We started off by scanning the collectable figure and converting it into a digital asset. The scaled up version was then milled out in polystyrene. I make this process sound simple only because I was hardly involved.
Once milled out I replaced The staff and sword hilt with casts taken from the film props. I also used a life cast of Sir Ian McKellen's face instead of the scan of my little sculpt.
All the polystyrene was then covered in a wax based clay to be sculpted textured and detailed.
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